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由于空气ECENTRIC式的简单机制，在紧凑的装置内发挥强大的夹紧力，而且充分考虑了使用寿命和耐冲击力。
夹模夹紧模具的时候，空气缸桶的力因为ECENTRIC方式而增大，向夹模器杆施加大的提高力和维持力。
特别是上模的TN-H(弹簧内置)形式，即在空气缸桶内安装强力的弹簧，即使在空气供应中断时，也能保持充分的维持力，在不使用冲压机的时候，模具也不会掉落。
夹模器钳身的侧面安装有指示器，从外部可以简单地观察夹模器、UN-夹模器、摇臂（SWING）的状态。
观察夹模器、UN-夹模器的极点开关(LED)是标准配置，构成了可靠的联锁（INTERLOCK），各部分的功能容易维护保养。
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This gives strong clamping force in its compact body due to its simple mechanism of air eccentric system and accordingly is in full consideration of its durability and shock-resistance.
Its clamping increases the output of air cylinder by its eccentric system, thereby giving a great pulling & retaining force to the clamp rod. In particular, the upperTN-H Type with strong spring in its air cylinder has sufficient retaining force even though air feeding is shut off then securing its full safety with no Die falling evenduring press pause.
An indicator is set in front of the main clamp, enabling to externally check, with ease,the conditions of clamp, un-clamp, & swing.
With Limit S/W(LED) for checking clamp or un-clamp setting on its standard, the secure interlock is made up and it's very simple to repair the function of its each part.
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1. Cylinder : Without spring N, With spring H
2. Mounting Area : A or B (See following drawings)
3. Swing Angle : 20˚(other angle available on request)
4. Die Plate Thickness : Lmm
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(Air Driving · Rod Swing System)
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Specifications
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TN4-N
(without spring) |
TN4-N
(without spring) |
TN6-N
(without spring) |
TN6-H
(without spring)
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TN10-N
(without spring)
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TN10-H
(without spring)
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Die Pulling Force)
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(Pressure 5㎏/㎠
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1.4ton
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2.0ton
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2.2ton
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3.1ton
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3.5ton
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5.0ton
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Die Retaining Force)
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Pressure 5㎏/㎠
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2.9ton
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4ton
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5ton
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7ton
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8ton
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11ton
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Pressure 5㎏/㎠
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1.1ton
(SPRING力)
(force spring)
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2ton
(SPRING力)
(force spring)
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3ton
(SPRING力)
(force spring)
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(Clamp Rod Yield Strength)
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6ton
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10ton
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15ton
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CLAMP STROKE
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3㎜
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3㎜
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3.5㎜
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SAFETY STROKE
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0.5㎜
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1㎜
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1㎜
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(Swing Angle)
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(Standard)
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θ: 0˚~ 20˚
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θ: 0˚~ 20˚
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θ: 0˚~ 20˚
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(Semi-
Standard)
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θ:20˚~50˚(Only TN-R type)
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θ:20˚~50˚(Only TN-R type)
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θ:20˚~50˚(Only TN-R type)
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(Air Pressure)
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(Normal)
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5㎏/㎠
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5㎏/㎠
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5㎏/㎠
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(Max.)
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7㎏/㎠
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7㎏/㎠
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7㎏/㎠
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(Working Temperature)
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-10˚~ 70˚℃
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-10˚~ 70˚℃
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-10˚~ 70˚℃
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调整夹模器的模具槽(初期)的时候，请检查夹模器侧面的指示器。
模具槽(数值)的调整范围是±3mm。
调整完L数值后，一定要设置。
夹模器在张开状态的的时候，为了防止错误运转对模具的损伤，夹模器棒松开，请贵公司在所需的凹模板焊接面上加工使用。
请把凹模板相对模具槽的加工公差控制在安全行程的±20%以内。
请注意夹模器力和模具维持力在±10%范围，空气缸桶是固定配管，各夹模器需要动机的时候，请使用速度控制器。
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To regulate(initially) the Die height(Length) of the clamp, see the indicator in front of clamp, And the range of regulating Die height is ±3mm. After regulating L(Length), be sure to set it.
In state of open clamp, the clamp rod is retracted against Die protection due to its false operation(malfunction), so you should carry out the needed processing on the mounting base to be welded.Carry out the processing of Die plate within the limits of tolerance ±20% of Safety Stroke depending upon the die height(Length).Pay attention to the clamping force & die holding force, because its range is only ± 10%.
The air cylinder becomes the fixed piping and, if any motivation is needed to each clamp, make use of the speed controller.
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 - 根据摇臂使用特殊凸轮轴，非常紧凑。
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- 有摇臂角度调整工具，各种机型按每15度调整范围。
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- 液压的引向器，模具安装时有一定空间，模具槽不需要小的公差。
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- 液压缸桶在行程途中，特殊凸轮轴运转，使夹模器棒摇臂（SWING）。
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- 液压缸桶缩短了UN夹模器的时间,
还可以保护摇臂（SWING）凸轮轴，而且采用缸桶力尽可能最小的结构。
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| - 采用固定排管系统，不用担心破损时候模具掉落。
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It's compact as the special CAM is applied according to its swing.
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It has swing angle regulator and it's different depending upon its kind
at every approximate 15°range.
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As it hydraulic director clamp has allowance for die clamping, need no
minute tolerance depending upon die height(length).
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The function of the special. CAM During the hydraulic cylinder's moving
makes the clamp rod swing.
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Hydraulic cylinder makes the time for un-clamping reduced and
protects the swing CAM, thereby minimizing the output from the cylinder
as possible.
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Applying the fixed piping system, there is no fear of die falling due to its
breakage.
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① Named clamping Force
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2
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2tons
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4
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4tons
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6
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6tons
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10
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10tons
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16
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16tons
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② Type of internal spring Yes or No.
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(No Mark)
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(No)
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4
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(No)
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③ Hole shape of eastablish
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No Mark
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(Drill Hole)
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T
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(Tapping)
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④ (Hole shape of eastablish):L(㎜)
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(Indicate the dimension of L.)
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⑤ Angle of swing
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15
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15˚
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30
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30˚
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45
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45˚
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60
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60˚
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70
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70˚
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(It's possible to produce only 15°
and 30°for the type with spring.)
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⑥(The microswitch Yes or No)
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(No Mark)
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(No)
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M
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(No)
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(CYLINDER)
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(Test Pressure)
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275Kgf/㎠
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(Max. Working Pressure)
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185Kgf/㎠
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(Working Temp. Range)
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-5 ~ 6℃
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(Working Oil)
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(General Hydraulic Oil)(ISO VG32-VG56)
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(MICROSWITCH)
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(Type)
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BZ-2RQ18-T4-J
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(Ontacting Point Type)
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(Single-pole and Twin-ends)
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(Ratings)
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AC125V.20A(Resistance Load)
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DC30V.6A(Resistance Load)
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(Maker)
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YAMATAKE HONYWELL
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(The range of Clamping Force of Type with Spring is ±10%.)
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NSY2/NAY2B
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NSY4/NSY4B
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NSY6/NSY6B
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NSY10/NSY10B
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NSY16/NSY16B
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The dimensions of specifications is subject to change without any prior notice for improving the quality. So, prior to using, be sure to confirm.
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SSY夹模器是通过空气缸桶驱动，在T-SLOT上进行短距离的移动(前进或者后退)的单动弹簧复位型夹模器，在模具宽度几乎一定的前提下使用。根据行程的增加，可以使用非标准化的模具(但是，凹模板的高度除外)。
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完全自动方式的夹模器，除SELECT开关操作之外，不需要其他人力。
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锭脚和滑块都可以使用。
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冲压机和射塑机等机械都可以使用。
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SSY Clamp is short-moving(back and forth) spring type clamp which moves short distance on T-Slot by Air Cylinder, and used on the premise that Die
width is nearly consistent and according as the stroke increases, unstandardized Die(but excluding the height of Die Plate) may be used.
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It fully auto type clamp needs no manpower other than Select S/W operation.
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It's applicable to Bolster and Slide.
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It's applicable to Press and Injection molder(M/C) and so on.
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① (Named clamping Force)
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2
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2tons
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4
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4tons
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6
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6tons
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10
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10tons
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② (Total Height of when clamping):L(mm)
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Indicate its dimension
(on the shape dimension drawing.)
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③ (T-slot mark)
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(See Fig A)
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④ (Dimension of Clamp T area)
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(Kind)
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SSY2
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SSY4
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SSY6
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SSY10
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| (Specification)
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(Test Pressure) (Kgf/㎠)
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275
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(Max Pressure) (kgf/㎠)
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185
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(Working Air Pressure Range) (kgf/㎠)
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4 ~ 7
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(Clamping Force) (ton)
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2.0
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4.1
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5.1
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10.5
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(Stroke) (㎜)
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S
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S
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7
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8
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(Forward & Backward Stroke) (㎜)
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(On the customer's request)
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(Required Oil) (㎖)
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5.6
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11.7
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24.2
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46.7
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(Working Temperature) (℃)
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-5~60℃
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(Working Oil)
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(General Hydraulic Working Oil)
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感知前进或者后退的LIMT开关是临近开关，可以更换(特殊参数)
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可以用于SSY 10A、SSY 16A。
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可以用于要求耐高温的高热射塑机和冲压机。(65-180℃特殊参数)
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可以根据用户的要求更改参数。
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It's possible to replace Limit S/W for detection of back and forth moving
into proximity S/W(Option).
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It's possible to produce SSY 10A and SSY 16A.
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It's also possible to produce use for heat-resistance needed
high-temperature injection molder(M/C) and use for press.(Special
Specification for 65∼180℃)
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The Specification is subject to change on the customer's request.
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| CLAMP TYPE
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F
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F
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H
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J
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Q
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R
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S
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T
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U
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V₁
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V₂
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W
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X
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| SSY 2
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MIN.20
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MIN.25
MAX.35
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MIN.30
MAX.60
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MIN.35
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109
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32
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70
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67
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58
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18
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18
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40
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20
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| SSY 4
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MIN.30
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MIN.30
MAX.40
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MIN.30
MAX.60
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MIN.43
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124
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39
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85
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70
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73
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25
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20
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47
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27
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| SSY 6
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MIN.35
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MIN.35
MAX.50
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MIN.35
MAX.60
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MIN.50
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134
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42
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95
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76
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88
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30
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21.5
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50
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30
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(Condition of Die Un-clamping and Clamp Returning)
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SOL.C在ON的位置的时候，在夹模器④里的弹簧的压力作用下，液压油复位到油箱。(此时夹模器离开模具，所需要的时间可以通过计时器调整)
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SOL.A在ON的位置的时候，致动器①后退。
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夹模器到达后退位置的时候，感应后退的极点开关②启动。
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When SOL.C is put ON, the hydraulic working oil is returned to the tank
by the spring Pressure in Clamp④.(At this time, the time needed the
Clamp to be un-clamped from Die is controlled by Timer.)
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When SOL.A is put ON, Actuator① moves back.
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When Clamp reaches the returning position, Limit S/W② for detecting backward moving is operated.
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(Clamp forward moving and Die clamping)
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SOL.B在ON的位置的时候，空气致动器①启动，后退位置的夹模器前进。
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夹模器到达安装模具的位置时，感知前进的极点开关③启动，极点开关的动作使SOL.C到OFF，这时候可以安装模具。
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When SOL.B is put ON, Air Actuator① is operated and the Clamp
positioned to return moves forward.
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When the Clamp reaches the clamping position, Limit S/W③ for detecting
forward moving is operated and, by the operation of Limit S/W, SOL.C
is put OFF and Die clamped.
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SLY NON-TOUCH 夹模器在空气缸桶的作用下在T-SLOT上做短距离移动(前进或者后退)，是夹模器控制杆式单动弹簧复位式夹模器，在模具宽度几乎一定的前提下使用，随着行程的增加，可以使用非标准化的模具(但是凹模板的高度除外)。
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SLY-T TYPE可以ONE-TOUCH式调整夹模器的位置。
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SLY-S TYPE可以通过更换隔板轻易调整夹模器的位置。
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可以把空气缸桶分离，只单独使用夹模器。
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完全自动方式的夹模器，除了SELECT开关操作之外，不需要另外的人力。
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锭脚和滑块r面都可以使用。
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冲压机和射塑机等都可以使用。
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SLY Non-Touch Clamp, a short-moving(forward and backward)
clamping lever system spring returning clamp which moves short
distance on T-Slot by Air Cylinder it is used on the premise that Die
width is nearly consistent and according as the stroke increases,
unstandardized Die(but, excluding the height of Die Plate) may be used.
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For SLY-T Type, it's possible to regulate the clamping position by
one-touch.
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For SLY-S Type, it's easy to regulate the clamping position by changing
Spacer.
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It's Possible to use the clamp independently, dividing Air Cylinder.
it, fully auto type clamp, needs no manpower other than Select S/W
operation.
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lt's applicable to Bolster and Slide.
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It's applicable to Press and Injection molder and so on.
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① (Named clamping Force)
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2
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2tons
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4
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4tons
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6
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6tons
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④ (SLIDE CYLINDER establish position)
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R
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(Right)
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L
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(Lef t)
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② (Method of Establish)
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T
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TSLOT MOUNT
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S
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SIDE MOUNT
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③ Die height:L(㎜)
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(Specification)
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A
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B-A
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(Min)
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(Kinde)
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(Option Range)
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(Applicable Tolernce)
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(Min)
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(Mix)
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SLY2
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14~28
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＋0.50
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MIN. 12
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MIN. 9.5
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SLY4
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14.5~36
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＋0.50
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MIN. 15
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MIN. 12
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SLY6
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15~36
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＋0.50
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MIN. 18
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MIN. 14
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(Kind)
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SSY2
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SSY4
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SSY6
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(Specification)
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(Test Pressure) (Kgf/㎠)
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275
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(Max Pressure) (kgf/㎠)
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185
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(Working Air Pressure Range) (kgf/㎠)
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4 ~ 7
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(Clamping Force) (ton)
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2.1
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3.8
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5.8
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(Stroke) (㎜)
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5
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7
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7
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(Forward & Backward Stroke) (㎜)
|
(On the customer's request)
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(Required Oil) (㎖)
|
8.2
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17.4
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26.1
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(Working Temperature) (℃)
|
-5~60℃(But, unfrozen-conditioned)
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(Working Oil)
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(General Hydraulic Working Oil)(ISOVG32-56)
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感知前进或者后退的LIMT开关可以用相似开关更换(特殊参数)
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可以制造成于SSY 10A、SSY 16A
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可以用于要求耐高温的高热射塑机和冲压机。(65-180℃特殊参数)
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可以根据用户的要求更改参数
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It's possible to replace Limit S/W for detection of back and forth moving
into Proximity S/W(Special Specification).
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It's Possible to produce SLY 10A and SLY 16A.
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It's possible to produce use for heat-resistance needed hightemperature
injection molder and use for press, (Special Specification for 65∼ 180'c )
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The Specification is subject to change on the customer's request.
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Note ① When using spacer, back moving space should be longer than J+5.
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Note ② Clamping space should be longer than Y.
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CTSY是单动弹簧复位式夹模器(SY式HI-夹模器)和空气式致动器组合的上模移动式夹模器。
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内置液压喉管和信号电缆，非常紧凑，不受传动杆上的给进杆等的干涉。
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移动链条是安装SIDE 辊的链条，防止冲压机震动引起的松懈和破损。
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CTSY Non-Touch Clamp is Upper Moving Clamp mixing short-moving
spring return clamp(SY Type Hi-Clamp) and Air Actuater.
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Compact united(one-body) equipment of hydraulic hose and signal
cable makes zero(0) interference with Feed Bar on Transfer Line.
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The Chain attached Side Roller with the Moving Chain prevents
loosening, damage, etc. by the vibration of Press.
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① (Named clamping Force)(at 250kgf/㎠)
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4
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4tons
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6
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6tons
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10
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10tons
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⑤ (Move Stroke):S(㎜)
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② (Dimension of T-Slof)
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S
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28
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M
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32
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L
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36
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⑥ (Leg length establishment):P(㎜)
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③ PROXIMITY S/W
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D
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DC 24V
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A
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AC 90-250V
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④ (Total Height of clamping) :L( ㎜ )
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(Part of clamp)
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(Type)
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SSY4
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SSY4
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SSY4
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(Test Pressure) (Kgf/㎠)
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375
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(Max Pressure) (kgf/㎠)
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250
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(Max Clamping Force) (ton)
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4.0
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6.0
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10.2
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(Load within allowable clamp load) (ton)
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5
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7
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7
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(Required Oil) (㎖)
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13
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21
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35
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(Working Temperature) (℃)
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-5~60℃(But, unfrozen-conditioned)
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(Working Oil)
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(General Hydraulic Working Oil)(ISOVG32-VG56)
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(Actuator to Moving)
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(Test Pressure)
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(kgf/㎠)
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9
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(Working Pressure Range)
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(kgf/㎠)
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4~6
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(Max Stroke)
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400,600,800( ㎜ )
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(Driving Force)
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20kG(Air Pressure 4kg/㎠)
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(Moving Speed)
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4~6meter/min. (Adjustable by speed control valve)
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(Working Oil)
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AIR(No feeding)
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PTOXIMITY SWITCH
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(Type)
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BES516-326 or 355,366
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BES-516-420-E4L
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(Name of Company)
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BALLUFF
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(Output Style)
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(D Switch)
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(AC Switch)
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(Voltage)
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DC10-30V
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AC90-250V(50-60Hz)
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(Working Temperature)
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(℃)-25~＋70℃(Unfrozen-conditioned)
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(Working Humidity) (O/D RH)
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35 ~ 95 (No feeding)
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1) UN夹模器-后退动作
如图所示是夹模器夹住状态的情况，这个状态下，把液压转换阀门(SOL.C)开到ON，在夹模器④的内置弹簧的作用下，油回到油箱。
把夹模器④向UN夹模器方向松开，充分松开，与模具之间出现间隔的时候(由电力电路内的计时器控制。有时也用操作器代替计时器，使用按键，区分两个动作)，电子阀门(SOL.C)开到ON，空气缸桶1D向后退方向(向上方)运动，使夹模器④后退到B的终点的时候，极点开关或者临近开关⑦启动。
※注意：不用夹模器，启动冲压机的时候，打开（OFF）后退终点位置的液压转换阀门(SOL.C)夹住模具。
(但是，后退自动夹住模具的机型除外)
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2) 前进-夹模器在后退到钟点位置夹住DUMMY PLATE⑧的情况下，首先把液压转换阀门(SOL.C)开到ON，夹住④移动2mm以上之后(用电力电路内的计时器控制。有时也用操作器代替计时器，使用按键，区分两个动作)，闭合（ON）电子阀门(SOL-A)，使空气缸桶1向前进方向(下方)动作，把夹模器④移送到模具A位置，感知模具的极点开关或者临近开关⑤动作后，把液压转换阀门(SOL.C)打开（OFF），夹模器夹住模具。
但是，没有模具的情况下，前进到C，极点开关或者临近开关⑤不动作。
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1) UNCLAMP - Back Moving(Return) Motion
Fig. indicates the state of finished clamping. If, in this state, you Put Hydraulic
Valve (SOL.C) ON, it should return to the tank by the built-in spring of Clamp④ .
Clamp④ is loosened to the un-clamp direction and, it is fully loosened and in
between Die is a space(it is controlled by the Timer in Electric Circuit But there
is the case to divide two motions by using the Push Button on the operating
system instead of the Timer), put the Solenoid Valve(SOL.C) ON & put
Air-cylinder ID into operating backward(upward) and make Clamp④ moved back
to the return-end ,then Limit S/W or Proximity S/W⑦ being operated.
※ Note : In case of operating Press without using Clamp, please put Hydraulic
Valve(SOL.C) OFF at the return-end position and do Clamp.
(But, excluding the kind with the condition of auto clamping at the return-end)
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2) CLAMP - Forward Moving Motion
In case of clamping Dummy Plate⑧ at the return-end, first put Hydraulic Valve
(SOL,C) ON & un-clamp Clamp④ longer than 2mm(It is controlled by the Timer
in electric circuit. There is the case to divide two motions by using the Push
Button on the operating system instead of the Timer), put the Solenoid
Valve(SOL.C) ON & put Air-Cylinder 1 into operating forward(downward) and
make Clamp④ moved forward to Die the ⓐ and, after Limit S/W for detecting
Die or Proximity S/W⑤ is operated, put Hydraulic Valve(SOL.C) OFF and do
clamp Die. But, if no Die, it will go forward to C and Limit S/W or Proximity
S/W⑤ will not be operated.
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(mm)
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MODEL NO
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SY6
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SY10
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U
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155
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180
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L
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124
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139
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M
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55
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60
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N
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65
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75
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(mm)
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STROKE
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400
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600
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800
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H
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700
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900
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1,100
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